The Farley-LaserLab Magician CNC Plasma Cutting Machine is a small multi-torch cutting machine designed to deliver precision, high definition plasma cutting, oxy-fuel cutting drilling.

The Magician is one of the thoroughbreds of the Farley stable and achieves its accuracy and high productivity by utilizing single piece fabricated beam construction, which eliminates all bolted joints. Combined with twin side-drive through high precision planetary gear boxes, the result is a machine light enough to achieve plasma profiling speeds of up to 20m/min yet retaining the rigidity to accept up to 6 torches for multi-torch plate cutting of 150mm thick material, and also a drilling head with eight BT 30 tools.

 ●  Low Rails for Rigidity & Higher Productivity;

●  The low level rail construction improves accuracy and stability while reducing the chances of damage from swinging loads on cranes and forklifts;

●  Low rails improve operator access, speed up loading and unloading and reducing potential safety problems;

●  Combination Drives for Greater Accuracy;

●  AC servo drives and planetary gearboxes provide the torque and resolution necessary to ensure accurate position through the life of the machine ;

●  The drive system ensures high stiffness essential for accuracy, minimal backlash and easy adjustment;

●  Optimum acceleration is ensured through the uses of Siemens AC motors;

●  Twin drive system ensures torch accuracy;

●  New BT30 Drill Head;

●  BT30 tool holder, accommodating 8 tools;

●  Drilling capacity 25mm;

●  Torch carriage versatility;

●  The rack & pinion primary torch carriage can be fitted with up to three lifters, to accommodate the plasma torch, oxy-fuel torch, marker and centre drill;

●  Up to three additional slave torch carriages can be fitted. These are driven by the primary torch carriage by a stainless steel band and can be configured for various tools;

●  Farley PDF TS Control;

●  The PDF TS 32-bit CNC system with user-friendly interface & large 17″ TFT touch screen for control, accuracy & diagnostics.

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AB 5 Axis Outline

Because of the water jet energy decrease during cutting, the traditional 3 axis cutting head has the defect of tilting angle of 1°~3° leading to the cutting kerfs big at top and small at bottom which affects the cutting efficiency and accuracy very much. The appearance of the AB 5 axis cutting head is the perfect solution to this problem by the feed of angle during cutting. It changes the tilting angle of the cutting head to compensate waterjet tilting tolerance to achieve the vertically cut from top to bottom or negative angle cutting. At present, AB 5 axis is widely used in stone processing industry and metal processing industry.

Specifications

1.	A axis Max. Tilting Angle	±10°
2.	Cutting Accuracy	±0.1mm-0.2mm
3.	Control Accuracy	0.01mm
4.	Rotation Axis Accuracy	0.01°

Characteristics

1. Design Features: When the AB 5 axis cutting head is rotating, it takes the type ofrotating directly instead of rotating in arc route which is easier and time‐saving.

• Structure Features: It is driven by harmonic drive reducer and the reduction ratiocan reach 1:160. Harmonic reducer is compact, with high load capacity and high accuracy transmission. Two harmonic reducers equipped AB 5 axis cutting head moves more smoothly and can achieve better cutting accuracy for you.

• Absolute system: AB 5 axis cutting head is equipped with two absolute valuemotors which can read the position of the motor at any time and has power‐cut memory function. It can return to “Zero” point under any condition. You do not need to worry about the loss of the “Zero” point anymore because of loss of the power suddenly.

• High control accuracy: AB 5 axis cutting head is equipped with high precisionmixing chamber and high precision nozzle body which makes the thread connector more accurate.

Low Maintenance Cost: Original rotary joint is replaced by the high pressureflexible pipe connections which can reduce the use of the consumable spare parts effectively, reduce the broken rate and maintenance cost.

AC 5 Axis Outline

AC 3D 5 axis cutting head uses the most sophisticated waterjet technology of APW Company which got the National Patent Certificate in 2012. It can do 3D cutting on flat surface, curved surface and spherical surface which is widely used in aerospace field, military field and etc. In 2016, the newest AC 5 axis cutting head comes out and widely recognized by customers. Now the newest AC 5 axis cutting head is leading the waterjet cutting machine industry with the most advanced technology.

Specification

1.	Effective cutting angle	±75°
2.	Cutting Accuracy	±0.2mm

Characteristics

1. Design Features: APW company’s firstly designed AC 5 axis 3D cutting head, effective cutting angle 45°, actually it can tilt up to 75°. Now the improved AC 5 axis cutting head has the more accurate assembling process and more reasonable structure.

• Structure Features: AC 5 axis cutting head is driven by harmonic drive reducerand the reduction ratio can reach 1:120. Harmonic reducer is compact, high load capacity, high accuracy transmission. So harmonic reducer equipped AC 5 axis cutting head moves more smoothly and can withstand the shock to the cutting head during removing.

• Absolute system: AC 5 axis cutting head is equipped with two absolute valuemotors; it can read the position of the motor at any time and has power‐cut memory function. It can return to Zero under any condition. You do not worry about the loss of the Zero anymore because of loss of the power suddenly.

• High control accuracy: AC 5 axis cutting head is equipped with high precisionmixing chamber and high precision nozzle body which makes the thread connector more accurate.

• Big angle cutting function on flat material. When using AC 5 axis cutting head to cut flat material, does not need to make 3D drawing, Users can set the big angle through the waterjet software which is easier and practical.

3D cutting function. With Alma professional waterjet cutting software, AC 5 axiscutting head can do 3D cutting for three dimensional surface workpiece. This technology has powerful function and has a wide range of applications.

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Main Features:

• Italy made ECS brand CNC software, mature and stable

• Bus motion control with EtherCAT

• Interface personalization. It is possible to put a generic image on the main page (for instance the builder’s logo), to define the PLC keys menu, and to control from the PLC the displaying of totally configurable and interactive windows
• Retrace mode: used to reposition the cutting head at any point on the profile which has already been processed

• Real time graphics: the program is provided with a manual and/ or an automatic zoom to visualize the plate contour

• Automatic restore after work stoppage. After repositioning on the profile, there is the option to return to tangential or linear mode, with activation of cutting on or external to the profile

• Graphics research: setting of the cutting start point

• Procedures: acquisition and automatic management of plate misalignment

• Possibility to suspend the current operation, to begin another and, at the end, to automatic restart the first one

• DRF modus: this modus allows the real time translation of the profile origin

• Based on Window 8 operating system, Hardware Architecture Quad core(Intel); Built‐in network card to support WIFI, convenient for remote technical support and commission; Integrated USB port, HDMI port, VGA port and RJ45

• Can provide Chinese and English multi‐language operation interface

• Built‐in ECSCAM programming software that allows:

Supports various graphic data formats such as DXF and CAM. CAM format is the internal graphics save format of EASYCAM.

Automatically optimizes when importing external files such as DXF, including: Remove duplicate lines, merge the lines, remove tiny graphics, etc. Each of the above functions can be customized or manually executed.

Automatically takes the point in the DXF file as the starting point for the cut, and uses the drawing order as the default cut order.

Support common editing and typesetting functions, including zoom, pan, mirror, rotate, align, copy, etc.

Set lead‐in lines, kerf compensation, micro‐connection, bridging, over‐cutting, etc. in a WYSIWYG manner.

For closed part graphics, automatically distinguish between the inner and outer contours, and determine the direction of the kerf compensation according to the inner and outer contours, automatically set the lead‐in, output the kerf compensation code or adjust the graphics to fit the kerf.

Supports pre‐setting of lead‐in, arbitrarily modifying the cutting direction Support multiple array methods.

Flexible automatic sorting and manual sorting functions.

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